CONTOUR CHECK ROUND & EDGE

Robust laser measurement system for contour detection of round and square profiles

Key figures

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years established in the market

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axes

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max. measuring range

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countries already equipped

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CONTOUR CHECK EDGE for measuring the dimensions of round, rectangular, and hexagonal profiles, as well as ribbed steel

Learn more about the CONTOUR CHECK EDGE features.

CONTOUR CHECK ROUND for round profiles and ribbed steel

Learn more about the CONTOUR CHECK ROUND features

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Our worldwide approved solution for real-time profile measurement

Laser measuring systems are of central importance for rolling mills to check the contours of steel profile for defects during the production process. A slight deformation on the surface of the profiles reduces the quality of the product, and in the worst case, a broken roll can even destroy the entire batch. With our systems CONTOUR CHECK ROUND & EDGE you identify and evaluate deviations at an early stage. Increase the process efficiency of your production - regardless of temperature and profile shape.

CONTOUR CHECK ROUND is the established solution for measuring round profiles and rebar. Three- and six-axis versions can also accurately record profiles from three point rolling processes.

CONTOUR CHECK EDGE uses sensors on a base plate that rotates in an oscillating manner. In this way, square, flat or hexagonal profiles are measured. Both systems are based technically on the shadowing principle.

Features of the CONTOUR CHECK ROUND & EDGE

Defect visualization in real time

Tolerance deviations and rolling errors are visualized early. This increases your production quality and allows you to intervene in time, even before scrap occurs.

Archiving

All values are stored in a database. You have access to the measured values for all orders, and loose or individual products. For analysis purposes, you can view all data again at any time.

Optimized production control

The use of our measurement system and the associated real-time control of your production verifiably optimize the entire production process.

SMART CORE ADVANCED Software

The software shows the profile cross-section, numerical values, and production process, and indicates whether the quality criteria are met. The measurement system can also be connected to data mining systems such as Level 2 and iba.

Visualizes dimensions of round and square steel profiles during the rolling process and shows deviations in real time.

Technical data

	CC ROUND 45	CC ROUND/EDGE 90	CC ROUND/EDGE 120/150	CC ROUND/EDGE 180/230	CC ROUND/EDGE 500
Measuring range	45 mm	90 mm	120 mm/150 mm	180 mm/230 mm	500 mm
Accuracy (trueness)	±0,015 mm	±0,020 mm	±0,025 mm/±0,030 mm	±0,035 mm/±0,045 mm	±0,090 mm
Repeatability (precision)	0,004 mm	0,0045 mm	0,005 mm/0,008 mm	0,010 mm/0,012 mm	0,025 mm
Number of axes	2, 3, 4, 6	2, 3, 4, 6	2, 3, 4, 6	2, 3, 4, 6	2, 3, 4
Frame width	860 mm	1240 mm	1720 mm	2250 mm	2550 mm
Frame height	940 mm	1170 mm	1685 mm	2215 mm	2515 mm
Frame depth	81 mm	253 mm	253 mm	253 mm	253 mm
Passline height	450 mm	570 mm	835 mm	1100 mm	1250 mm
Frame weight	125 kg	580 kg	930 kg	1500 kg	1900 kg
Positioning system	Yes	Yes	Yes	Yes	Yes
Blower	Yes	Yes	Yes	Yes	Yes
Air cooling unit	Optional	Optional	Optional	Optional	Optional
Pyrometer (optional)	Yes	Yes	Yes	Yes	Yes